Stockport School project scoops NFRC 2023 Industry Choice Award

The Industry Choice Award, which sees members vote on the entry they feel showcases the best example of roofing work in action, was this year awarded to Fulwood Roofing for the re-roofing of Stockport School, Greater Manchester. The project was completed using a complete BMI Redland SpecMaster service and a BMI Redland Rosemary Clay Classic system, demonstrating workmanship excellence in action. 

The project is a shining example of how expert roofing contractors, in conjunction with technical support and top-quality products, can overcome site challenges. Stockport School came with its fair share of hurdles. The site is comprised of 24 individual roofs, totalling over 4,000 square metres and spanned 12 months. Add in the COVID-19 pandemic, uneven roofing underlay caused by century-old wooden timbers, a live school site and the need to protect against UV degradation - Fulwood Roofing turned to BMI Redland and SpecMaster to ensure all bases were covered on a project of this scope. 

With a bespoke roof specification in hand due to the BMI Redland SpecMaster service, Fulwood Roofing rose to the challenges and overcame them with ingenuity. Over 240,000 Redland Rosemary Classic clay tiles were needed for the roofs - however, as clay is a natural material, variances of up to 5mm can occur when dried in the kiln. While this natural variation normally contributes to the character of a traditional clay roof, on a roof of this size these variances can add up if not managed on site. Fulwood Roofing came up with a creative solution to this. Taking a mean average measurement of ten tiles, every set of ten tiles laid were checked against a perpendicular line, helping prevent any gaps or unevenness. 

The old wooden timbers of the roof were also tackled with smart thinking. The new underlay has been laid in such a way that externally it looks level, but underneath it conforms to the uneven timbers. This was vital as it avoided extensive remodelling of the roof, and the existing timbers could continue to stand. s the underlay was worked in small sections that could be tiled over almost immediately any UV degradation could be avoided, 

The live school site was anticipated to be tricky, however, the COVID-19 pandemic worked in favour here, as it meant students were off-site more, allowing project flexibility. When the school was fully open and active, a detailed schedule of work was supplied to the school ahead of time, allowing them to move students around the building with minimal disruption.